Seed to Swan

Green Coffee Studio

Follow 100 kg of ripe cherries all the way to green coffee: picking, floating, pulping, fermenting, drying, milling and grading. See how washed, natural, honey and experimental processes change the beans and the cup, and what goes wrong.

Washed

From tree to bag takes weeks: the clock on the stage shows real time, the animation squeezes the long days of drying and resting.

The theory

Everything behind the animation: the cherry and its layers, ripeness, the processing methods, what fermentation does, the experimental processes, drying, the dry mill, grading and defects, pests and diseases, species and origins, and how to judge, buy and store green coffee.

Inside a coffee cherry

Coffee is the seed of a fruit. Under a thin skin sits sweet pulp, then a sticky layer of mucilage, then a paper-like shell, the parchment, around each of two seeds. Processing is the art of getting those seeds out and dry, and every way of doing it changes the taste.

    The washed process in one look

      Five stages (as they say in Kenya)

      Mostly water

      A fresh cherry is about two-thirds water, the seed inside about half. Green coffee is dried to 10–12 %; roasted coffee has only 1–3 % left.

      Five to one

      About 5 kg of ripe cherry make 1 kg of green coffee; it takes more than 1,500 cherries for a pound (450 g). On the stage: 100 kg of cherry give about 19 kg.

      Peaberries

      About 5 % of cherries grow a single, round seed instead of two flat ones. They are sorted out and sold apart (“PB”); not better by nature, but different.

      The fruit is food too

      Skins and pulp become compost, or are dried and sold as cascara tea; dried husks from naturals can be burned as fuel for dryers.

      Ripeness and harvest

      Only ripe cherries make sweet coffee, and they don’t all ripen at once: one branch can carry green, yellow, red and overripe cherries together. Picking well means going back to the same trees again and again.

      Picking by hand (selective)

      • Pickers take only the deep red and purple cherries, one at a time, and come back every 8–10 days.
      • Slow and costly, so it is used for specialty coffee; on steep farms (Kenya, Ethiopia, Central America) there is no other way.
      • Ripe cherries are sweetest: about 20–25 °Brix of sugar in the juice. Some producers measure it with a refractometer before a special process.

      Strip picking and machines

      • Everything on the branch at once, or machines shaking the trees on big, flat farms (Brazil).
      • Fast and cheap, but ripe and unripe cherries end up together: fine for commodity coffee, a problem for quality.
      • Unripe cherries give pale, astringent beans that roast into “quakers”.

      Float and sort

      • In a tank of water, ripe and dense cherries sink; unripe, overripe, dried and insect-damaged ones float and are skimmed off.
      • Floaters are not thrown away: they are sold as a lower grade.
      • Naturals are also picked over by hand, because no pulper will catch the bad cherries later.

      On the farm

      • A tree bears its first crop after 3–4 years.
      • Most regions harvest once a year; Colombia has two flowerings, a main crop and a smaller one.
      • There are about 12.5 million coffee farms; about 95 % are smallholdings, often a hectare or less, sharing a washing station.
      • Cherries are processed within hours of picking.

      The processing methods

      Every method has the same goal: get the seed out of the fruit and dry enough to keep. What stays on the seed while it dries, and for how long, changes the cup more than almost anything else; green-coffee buyers put the process first, before origin and variety.

      What is around the seed while it dries

      The honey colours

      The colour names say how much mucilage stays on and how dark the parchment turns as it dries (the mucilage oxidises). There is no fixed standard: every mill sets its own. Honey became popular in Costa Rica when water rules after the 2008 earthquake made traditional washing harder.

      Fermentation: what the microbes do

      All coffee ferments. From the moment a cherry is picked, wild yeasts and bacteria start eating its sugars. For centuries this was simply the way to get the mucilage off; only in the last ten years or so have producers started to steer it for flavour.

      What they make

      Yeasts turn sugar into alcohol, CO₂ and fruity esters; lactic bacteria into lactic acid (round, creamy). With air, acetic bacteria turn alcohol into acetic acid: a little is brightness, a lot is vinegar. Acids and aromas seep through the parchment and become flavour in the roaster.

      Temperature

      About 18–25 °C is comfortable. Cold: slow and flat. Warm: fast, and it can run away into sour, vinegary flavours. In hot weather a washed tank can be done in 6–12 hours; in cool weather it takes 24–48.

      Time

      Too short and the mucilage won’t wash off and the flavours stay undeveloped; too long and it turns sour, boozy, rotten. Riper, sweeter cherries ferment into sweeter, fuller coffee; unripe ones give sharp, astringent cups.

      Is it done?

      A stick pushed into the mass stands up by itself, and a handful of seeds rubbed together feels and sounds like gravel, not slime. These tests say the seeds are clean, not how they will taste.

      Measuring it

      Cheap pH meters, Brix refractometers and thermometers made fermentation measurable. The pH falls as acids build up (5.4 → 4.3 in the washed tank on the stage); the Brix falls as the sugar is eaten. Most producers use them as guardrails, not as a stop sign.

      “Anaerobic” is a slippery word

      Fermentation is by definition life without oxygen, and even open tanks drop below 2 mg/L of dissolved oxygen, the line winemakers use. On a bag it just means “sealed for a while”: 24 hours in a plastic sack and 10 days in an engineered tank carry the same word. Ask what was done.

      Wild or chosen microbes

      Most coffee ferments with whatever lives on the fruit and in the air. Adding a chosen yeast (e.g. Saccharomyces) or lactic bacteria makes it more predictable. Salt is the cheap trick: lactic bacteria tolerate it, most yeasts don’t.

      Fermentation lab: change one thing

      The same model as the stage. Choose what goes into the tank, the container, the microbes and the temperature, and watch the sugar, acids and alcohol over time. Then run your fermentation on the stage.

      Experimental processes

      All of them take one or more of the fermentation’s levers (oxygen, temperature, time, microbes or what is added) and push it on purpose. Some are now common on green-coffee lists; some are still in the lab.

      Worth it?

      • For: flavours coffee never had; a lever producers can pull (they can’t change their altitude); better prices; you learn a lot by roasting them.
      • Against: more cost, work and risk at the farm (share it if you ask a producer to experiment); less of the farm and variety in the cup; more variation from lot to lot; they fade faster; an acquired taste for some, like Scotch whisky.
      • A well-made washed Ethiopia or Kenya is still remarkable: no fermentation trick copies that clarity.

      Roasting and brewing them

      • The good window is narrower: underdeveloped tastes harsh and over-fruity, overdeveloped flattens what you paid for. Aim for the middle.
      • Ease the heat as first crack nears and keep development short; roast a small test batch first.
      • Rest a day or two longer than a washed coffee; brew a little finer or hotter if it tastes sour.
      • Fruity when hot but harsh or vinegary as it cools: that is a fermentation defect in the green, not your roast.

      Drying

      Freshly processed coffee is about half water and would rot in days. Drying brings it to 10–12 %, slowly and evenly: the seed is still alive. Temperature and airflow do the work; weather, layer depth and turning decide how well.

      PatiosConcrete or brick, raked into ridges, piled and covered at night. Common in Central America and Brazil: lots of flat space, few hands.
      Raised bedsMesh tables (“African beds”): air flows underneath, people turn the coffee by hand, shade nets soften the midday sun.
      Mechanical dryersWarm air in a turning drum or a box: fast, even and out of the rain, but it costs fuel. Often used to finish sun-dried coffee.

      Too fast

      Hot sun, thin layers, no turning: the outside dries before the inside, beans crack and split (“goat hooves”), and the coffee fades within months.

      Too slow

      Thick layers, rain, no turning: the coffee stays wet for days, ferments too far and grows mould: musty, sour, phenolic cups and real defects.

      Nights and rain

      Piled up and covered at night and in rain, the coffee doesn’t soak up water again, and the moisture evens out inside the beans.

      Rest

      Dry parchment (or dried cherry) is bagged and rested for weeks before milling, so moisture evens out from bean to bean; often in airtight GrainPro bags.

      Dry mill, sizes and density

      At the dry mill the parchment (or the dried husk of a natural) comes off and the beans are sorted until every bag is even: by size, by density and by colour. Density, moisture, size and the defect count are the “four pillars” buyers use to judge green coffee.

      Size is about evenness

      • Screen 18 means the bean doesn’t pass a hole 18/64 inch (about 7.1 mm) wide; a lot passes if about 95 % stays on its screen.
      • Bigger isn’t better: small Ethiopian beans can be among the best coffees there are.
      • An even size roasts evenly; mixed sizes don’t. Kenya AA and AB from the same lot may taste the same and still sell at different prices.
      • Oversized beans can turn roasty fast; very small ones in a lot are often unripe.

      Moisture and water activity

      • Moisture: 10–12 % is the target (9–13 % accepted). Too wet risks mould and fast ageing; too dry fades and roasts oddly.
      • Water activity is how hard that water wants to get out (vapour pressure). About 0.45–0.60 is ideal; above about 0.70, mould can grow.
      • High water activity also means faster ageing: papery, woody flavours sooner.

      Measure density at home

      Mark a cup where 250 g of water comes to. Dry it, fill it to the mark with green beans (pour, don’t press) and weigh them.

      Defects and grading

      Graders spread a 350 g sample on a black mat and count every defect, then roast 100 g to look for quakers. The Specialty Coffee Association lists 16 defects in two categories; a few beans of the worse kind count as one “full defect”.

      The grades (SCA, 350 g): Specialty: no primary defects, at most 5 full defects, no quakers in 100 g roasted, and it must cup well (80+). Premium: up to 8 full defects. Exchange: 9–23. Below standard: 24–86. Off grade: more. A simpler home rule: no more than 3 big defects per kilo.

      Defects you can’t see

      • Phenol (medicinal, iodine; “Rio” taste in Brazil) and potato taste (raw potato, around Rwanda and Burundi) show only in the cup.
      • A cup that is lovely hot but sour or vinegary as it cools points at a fermentation defect.

      Why it matters

      • Defects tell a buyer how carefully the coffee was picked, processed and milled.
      • Stones break grinders; sticks and dried cherries can catch fire in a roaster.
      • Grade a sample when it arrives: if it isn’t what the contract says, you can refuse it.

      Grade this sample

      Click every bean you think is a defect, then press Check. The tray is a small part of a 350 g sample: count as if it were all of it.

      Defects found: 0. Look for black, sour (brown-yellow), pale, broken, insect-bitten and odd beans, plus anything that isn’t a bean.

      Processing mistakes: right vs wrong

      Each one is a normal process with one thing gone wrong. Watch it on the stage and see what it does to the beans and the cup.

      Pests and diseases on the farm

      Some defects start long before processing, on the tree. The sources here say little about farm diseases beyond the insect holes, potato taste and mould they cause; these cards add the main ones every coffee grower knows.

      Species, varieties and origins

      Nearly all specialty coffee is Arabica; most of the rest is Robusta. Within Arabica, varieties differ in taste, yield and disease resistance, and the same variety tastes different from farm to farm. How the trees grow, the species side by side and each variety’s tree: the Coffee Tree studio.

      Varieties

      Origins and their usual processes

      Why different places use different methods: water, weather, labour and space. Brazil’s dry season and flat land suit naturals; Colombia’s rain and water suit washing; Indonesia’s humidity led to wet-hulling; water rules in Costa Rica pushed honey.

      Reading green coffee by eye and nose

      Before roasting a single bean you can learn a lot: the colour hints at the process and the age, and the smell tells fresh from stale.

      Colour

      • Washed: even blue-green to grey-green, clean, a little silverskin.
      • Natural: yellower, tan-green, less even.
      • Honey: reddish-golden stains on the silverskin (“foxy” beans): not a defect.
      • Wet-hulled: dark blue-green, often chipped at the ends.
      • Old crop: pale, faded, whitish or yellowing; brown, burnt-looking beans are a bad sign.

      Smell

      • Fresh: strong, like freshly cut grass or hay.
      • Stale: mild straw, wicker, a straw mat: past its prime.
      • Naturals: fruity esters over the grass. Honeys: a yeasty, mushroomy funk.
      • Defects: vinegar (sour beans), musty (mould), medicinal (phenol).

      Buying, storing and the price of green coffee

      Green coffee keeps far longer than roasted, but not for ever. Buy what you can taste first, store it well, and know what the price pays for.

      Ask for

      Country, region and ideally the farm or lot (a sub-region only usually means a blend of many farms), process, variety, altitude, harvest date, moisture, water activity, density, screen size, defect count and cupping notes.

      Samples first

      Roast and cup a 100 g sample before buying; good importers send a pre-shipment sample and another when the coffee lands, to check nothing changed on the way.

      Where from

      Importers handle shipping, duties and bulk; direct trade gives the most traceability, but a roaster buying 5–10 bags can’t easily work with a producer selling 500–600. Home roasters: online green-coffee shops.

      Traceable, great, cheap

      “Pick two”: you can’t have all three. Cheap specialty coffee usually means someone in the chain, most often the farmer, isn’t being paid enough.

      Storage

      Cool (about 18 °C), dry (about 60–65 % humidity), dark and airtight: GrainPro or vacuum bags. Jute breathes. Deep-frozen coffee keeps for years; roast it soon after it comes out.

      Shelf life

      About 12–24 months well stored, a little less for experimental lots. Signs of age: paler beans, straw smell, papery, woody, flat cups (“past crop”).

      Decaf starts green

      Caffeine is taken out of the green beans: the Swiss Water process uses water, green-coffee extract and carbon filters (about 99.9 % caffeine-free); solvent methods take out about 97 %. Good decaf starts as good green coffee.

      Myths

      “AA” is a size, not a quality. Fermented coffee isn’t probiotic once roasted. Roasting hardly changes caffeine. The health claims for green-coffee extract on shop blogs are not proven.

      Where the money isThe commodity “C” price ignores quality and is about where it was in 1980. Specialty pays a premium, but a 2019 study found 44 % of smallholder coffee farmers living in poverty.
      How fast it fadesA rough picture of freshness over time in different storage; real coffees vary.

      From green to roast

      What happened at the farm decides how the beans behave in the roaster. See the roasting itself in the Bean Roasting studio.

      Process

      Washed coffees roast evenly and predictably. Naturals and honeys carry sugar on the surface: they roast faster and scorch more easily, so start gentler. Experimental lots have a narrower good window.

      Density

      Dense beans (high altitude, cool, slow-growing) take more heat: a hotter start and a quicker browning phase. Soft, low-density beans want a lower charge temperature and a longer, gentler browning: “low and slow”.

      Size

      Big beans take longer to heat through; small beans and peaberries roast faster. Mixed sizes in one batch roast unevenly, so blend coffees with similar sizes.

      Moisture

      Wetter beans (like wet-hulled Sumatra, 12–13 %) need longer to dry in the roaster; very dry or old beans run fast and taste flat. Coffee still holds about 5–6 % water at first crack.

      Sources